kickstart wont return

Have you had the lever off lately? Thanks! You may have fail to wind up the spring properly. 1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250. Is this it just with the clutch cover off? Its a 2001 motor with a 108cc stroker kit if that matters at all. I had a similar problem on my GP, when you put the casing back on, you need to push the kick start down and locate it in the bottom of the guide. If your power valves are 86' or 87' they are spring loaded and are probably sticking because they are built up with carbon. I have a 1985 Yamaha Tri-Z 250 3 wheeler and I have to do the same thing. There is a plastic insert shell between the spring and the shaft - this keeps the spring engaged … There isn't much inside the engine that can break or go wrong on a 900/1000 (not sure about a 750 but I suspect it is the same). I placed the case on and it springs perfectly, however, when I tighten the screws it binds, and doesn't spring back. I am surprised to hear the spring didn't pop out of one of the two holes. If it simply falls in, there is something wrong - either the opposite end has broken off or has fallen out of the shaft, the spring is broken or you are trying to install it in the wrong orientation. View thousands of photos, event coverage, tips, tricks and performance mods. Kickstart pedal wont return. Alright, figured it out! Can anyone point me in the right direction to fixing my crf70 kickstarter that wont return? Anyway, Its probably just a jammed/dislodged tooth on the kickstart gear, like speedfight says ^ Its a 10 minute job, Whip the tranny caseing off and just check. Also, if you have a digital camera that automatically names your pics, beware! I searched the forums with no luck. Create an account. You need JavaScript enabled to view it. I had this happen on a 175 with a thinner than original gasket. JavaScript is disabled. Yay! On the external stuff, note there is a hole in the engine case for one end of the spring and a hole in the spacer … Any suggestions will be gratefully appreciated. Just a thought. Re: rebuilt kickstart now pedal wont come back up Mike, did you install the return spring 180 out, from the spring bolt? Want Answer 0. Discussion Starter • #1 • May 11, 2012. Kickstart Not returning to original Position, www.kawasaki.com/scripts/ImgServ.exe/con...lSC=50&ilIV=0&ilBR=0. Kicked over a couple of times and took side casing off again, no scores felt tip intact so working good. ty. Did it get back on in exactly the same way? There is a stop on the engine case and a stop on the internal kicker and when the external kicker is installed correctly, there isn't much that can go wrong. Unfortunately you'll need to drain your crankcase and coolant and remove the cover and the clutch basket as well to access the spring and wind it up correctly. Sorry i forgot to mention my bike is a '90 cr250. The thickness of a gasket is what's needed to space out the case from the kickstart. Sat Dec 17, 2011 4:19 pm quote. Thanks all, will check on both counts, even though LI , will try all fixes for now..i don't think it's catching on the exhaust but a good one to check. The use of the word "Yamaha" or any specific model designation is purely for informational purposes to assist users of this site and in no way indicate any endorsement by or approval of this site by Yamaha Motor Corporation. Quick video to help anyone out having problems with their yamaha blaster kick start after taking the crank case off and loosing the spring tension! Check for bent shaft. This is very annoying, and suggestions? I think we are paying Stein too much hehe It would be nice to have a filename rejected as a bad filename BEFORE the download and just allow you to correct and have automatic image resizing. I bet there is someone who didn't use this seal and has an extra one. Joined: 22 Oct 2011 Posts: 4387 Location: Tega Cay, SC. We were wondering if maybe the transmission oil was low and that maybe there was some sort of safety that it wouldn't kickstart if it was low on oil. One of the seals is for the kicker cover. Hey guys, I wrote in here a few months ago. For a better experience, please enable JavaScript in your browser before proceeding. There is a stop on the engine case and a stop on the internal kicker and when the external kicker is installed correctly, there isn't much that can go wrong. Kickstart will not return - 1994 Honda XR 600 R. Posted by aazajac on Jun 24, 2009. If the camera software puts a .JPG on the end, Stein's software doesn't recognize it as a .jpg jpeg image. This one has me stumped! All other company and product names are trademarks or registered trademarks of their respective companies. Started my resto journey with an 82 XT 250, Hoping to bring my old DT 360 back from the dead, Parts needed for 1973 Yamaha Enduro 360 RT3. '59 Vespa 150. PlanetMinis forum is the internet's largest mini bike community. When I rebuild an engine, I buy an oil seal kit. Make sure you have a new kicker gasket as the old one will tear when you remove the plate. The kickstart wouldn't work, its like its not engaging. I have a P200e (1979) that was in an accident, slid sideways and sheared off the kickstart shaft. The ability to post messages is restricted to LCGB members. StukaGruppen13 wrote: My kickstart will not return when the case is on tight. In the Primary Drive System the gear on the Kick Starter shaft (#1) moves and engages the Kick Start idler gear (#2) which turns a small Low Pinion gear (#3) on the Clutch Basket. My camera also puts spaces in the filename which allows the file to upload and then bomb. Kickstart won't return: Post Reply Forum-> Not-So-Modern: Author Message; Tierney. The spring was broken ,however the replacement spring has made no difference . 2. If spring is good then something else is broken or missing. Ossessionato. Happy new Year, over the break i replaced my snapped kickstart shaft for my LI150 (S3). Replacement set up is: new kickstart shaft (casa version..this one: Have you got a standard style exhaust (clubman or other that fits under the floorboard as a standard exhaust),if so the stop on the kickstart may be catching on the tailpipe of the exhaust,a common fault and one that I cure by grinding or sawing the bumpstop of the kickstart until it clears the tailpipe. Thanks, Tierney, 1974 Vespa Sprint Veloce, 1963 VBB 180 Custom. Here's a pic of the return spring correctly installed. Forgot your username? Best thing to do is remove the power valves, clean them, reinstall and adjust. You will probably find that if you fit the return spring the wrong way round, i.e. In neutral, clutch out, the kickstart will not return once the it has been depressed. I placed the case on and it springs perfectly, however, when I tighten the screws it binds, and doesn't spring back. I took the case off, and it springs perfectly. So i put everything back together and i got my cr running! The ear is embedded in the recess in the right case half? I got a gasket kit, and of course the clutch case gasket was for a different year, so I used sealing gel. Hey guys, I wrote in here a few months ago. I felt tip the clutch and the kickstart axle and rebuilt, just using 1/3 of side casing studs/nuts. I took the case off, and it springs perfectly. 1. The kickstart stays in the down position and has to be pulled up manually. Before I put the cases together it seemed to work fine. Please Log in or Create an account to join the conversation. The sping ends are where they are supposed to be? Any questions contact us at lcgbadmin@googlemail.com, by P D: SC Chester » Mon Jan 02, 2017 7:33 pm, by P D: SC Chester » Mon Jan 02, 2017 8:03 pm, by Ivor the engine » Fri Jan 06, 2017 12:38 pm, by Delboyli150 » Tue Feb 21, 2017 9:56 am, Users browsing this forum: dickie, Google [Bot] and 14 guests, Technical help for Series one, two and three Lambrettas. This site is not affiliated with Yamaha Motor Corporation. Started up the ol '79 KZ750B twin yesterday and it started as per usual with one kick, but the kickstarter didn't wind back up. once you're up to speed let go of the clutch and she'll come to life, '80 P200E, '76 Primavera 125 ET3. As per your suggestions, I split the cases and while I was at it, I replaced most of the bearings, all the seals and orings, checked the clutch, rebuilt the carb and put it all back together. Update: Opened up the kickstart cover - spring seems okay - both ends in their required holes. If either spring end slipped out of a hole, the kicker would behave badly... just like you described. Just make sure you return it by hand or you will hear it clicking away as the engine runs. Yeah, I know! And the innards...when you took the case cover off, did anything change with the shaft and gears to which the shaft is connected? I remeber lining up the dot so i thing its probably that i didnt wind. the kinked end into the casing ,the spring becomes coil bound on the casing spigot ribs. and will i have to drain the oil before i take it off? Replaced gasket and it was fine. Good luck. I'd suggest taking the casing off and working the kickstart down and see if it binds, if all ok and it springs back to the stop then check the piston pin is not catching on the main casing or the ramp. I felt tip the clutch and the kickstart axle and … SOLVED: Kickstart... Share on Facebook; Share on Twitter ; Share on Google+; Share on Pinterest; Share by Email × Question about 1994 Honda XR 600 R. 1 Answer . All Rights Reserved. If the project hasn't ended yet, you can use the date you attempted to pledge. There is no gear oil in it if that makes any difference. I searched the forums with no luck. If you were on a super slow dial up like I am and take half an hour to download a picture and then find it was the wrong size, you would have noticed. A broken spring can be removed and replaced without splitting the case? Comment; Flag; More. Forgot your password? Just making those clicky noises when the engine is running. I had already whined at Stein about this issue. I placed the case on and it springs perfectly, however, when I tighten the screws it binds, and doesn't spring back. Yahoo!

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